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Jun 02, 2016 · The process of injection molding may not cheaper than you thought. For some parts, use other processes like 3D printing, CNC machining, blow molding or plastic extrusion could be more cost-effective. To give you an example, the below part design is much cheaper than injection molding: extrusion mold cost of US$1000, comparing injection mold cost US$3500.

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Materials-depending on the part material of choice, the injection mold will have to be made of a particular material too. For instance, if a corrosive plastic like PVC is to be used, then the mold will have to be stainless steel to avoid any damage- which will ultimately bump the price up.

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The cost of mold design can range from $3000 for straightforward designs with few or no revisions, up to $7000 for constant revisions. Mold design costs are about 5 to 10 percent of a simple job. It generally takes between 4 weeks to 10 weeks to design, machine, build, finish, and qualify a tool for injection molding.

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Second, the injection molding production cost is primarily calculated from the hourly rate and the cycle time. The hourly rate is proportional to the size of the injection moulding machine being used, so it is important to understand how the part design affects machine selection. Injection molding machines are typically referred to by the tonnage of the clamping force they provide.

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